Elgon Cabinets

Building custom kitchen cabinets comes down to mastering the standard carcass (the box) and deciding between two main styles: Frameless (European) or Face-Framed.

If you are looking for maximum storage efficiency and clean modern lines, frameless is the way to go. If you want traditional strength and a classic look, building a face frame is the standard approach.

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1. Standard Industry Dimensions

Stick to standard sizing so that appliances, countertops, and stock hardware fit seamlessly.

  • Base Cabinets: 34.5″ high (reaches 36″ with a 1.5″ countertop) and 24″ deep.

  • Toe Kick: 4″ high and 3″ deep.

  • Upper Cabinets: 12″ to 14″ deep. Height varies (30″, 36″, or 42″) based on ceiling height. Mount them 18″ above the countertop.

2. Material Selection
  • Carcass (Box): 3/4″ pre-finished maple plywood is the industry gold standard. It saves you from having to finish the cabinet interiors later. Avoid MDF for base carcasses due to potential water exposure.

  • Face Frames & Door Stiles/Rails: 3/4″ solid hardwood (such as maple, oak, or cherry, depending on whether you are painting or staining).

  • Cabinet Backs: 1/4″ plywood if you use a 3/4″ hanging rail, or a solid 1/2″ to 3/4″ plywood back for maximum rigidity.

The Build Process

The order of operations is critical here to ensure your boxes stay perfectly square.

 

1.Break down the sheets:Step 1.

Rip your 3/4″ plywood sheets into 23-1/4″ wide strips for base cabinets (leaving room for a 3/4″ face frame to hit the 24″ total depth). Use a track saw or table saw with a high-tooth blade to prevent tear-out.

2.Joinery and dadoes:Step 2.

Cut blind dadoes or use pocket holes on the outside faces of the plywood panel sides to connect the cabinet floor and stretchers. If building frameless, drill your 5mm shelf pin holes now using a jig.

3.Assemble the carcass:Step 3.

Apply wood glue to the joints, clamp the sides to the cabinet floor and upper stretchers, and secure them with pocket screws or finish nails. Check for square immediately by measuring diagonally corner-to-corner; the two numbers must match exactly.

4.Build and attach the face frame:Step 4.

Build the face frame out of solid hardwood using pocket holes on the back of the stiles and rails. Glue and nail (or pocket screw) the completed frame to the front of the carcass. Ensure the inside edges are flush with the cabinet interior walls if going frameless or using full-extension slides.

5.Doors and drawer fronts:Step 5.

Build shaker-style doors using a cope-and-stick pattern on a router table, or flat slab doors from stable MDF/plywood. Bore 35mm holes for concealed European hinges, and mount your drawer boxes on soft-close undermount slides.

 

Cipro Elgon Cabinets, Gray shaker cabinet door, Shaker cabinets, custom kitchen cabinets, Superior cabinets, home depot cabinets, lowes cabinets
Cipro Elgon Cabinets, Gray shaker cabinet door, Shaker cabinets, custom kitchen cabinets, Superior cabinets, home depot cabinets, lowes cabinets
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